Bacterial poly-3-hydroxybutyrate is a thermoplastic biopolyester that is considered a potential alternative to traditional fossil-based plastics due to its rapid biodegradation performance in both soil and marine environments and its compostability. Due to problems in thermal and crystallization behaviors of the bacterial poly-3-hydroxybutyrate polymer, an improvement has been made in the cooling channel of the conventional fiber spinning process. Using an enhanced quench channel, named as a half tube on a conventional melt spinning line, melt spinning of the bacterial poly-3-hydroxybutyrate multifilament fibers is successfully carried out. The maximum crystallization temperature of polymers was taken into account while adjusting the quenching process. The study examined the impact of varying drawing ratios and the designed quenching apparatus on the thermal (differential scanning calorimetry), mechanical (tensile and drawing force tests), morphological, and crystal structure characteristics of fibers. The quenching apparatus has visibly created a homogeneous melt flow under the spinnerets. While it has a negative impact on fiber cross-sectional formation, raising the draw ratio greatly enhances mechanical properties.
Biodegradable Poly (butylene succinate) (PBS) composites with natural polymers have been widely developed, the compatibility of PBS and natural polymers is often the first consideration in terms of performance. In this work, PBS/silk sericin composite monofilaments (content of silk sericin is 6 wt%) with gamma -methacryloxypropyl- trimethoxysilane (KH570) as the coupling agent were fabricated by reactive melt -mixing, spinning, and stretching. The effect of KH570 content (1 - 3 wt%) on the morphology, mechanical property and biodegradation was studied. The reaction between the hydroxyl groups of silk sericin and -Si-OH of KH570 was analyzed by Fourier transform infrared spectroscopy. The cross- morphology of the monofilaments obtained from SEM and EDS images indicates that the dispersion of silk sericin is improved with the increase of KH570 content. Compared with unmodified composite monofilaments, the composite monofilament with 2 wt% KH 570 shows the best mechanical performance (102% and 80% improvement in tensile strength and elongation at break respectively). The incorporation of silk sericin, which possesses skin -friendly properties, imparts composite monofilaments with advantages in the fields of clothing, headgear, shoe uppers and other related applications. Otherwise, the silk sericin can enhance the biodegradability velocity of PBS/silk sericin composite monofilaments. And the weight loss of the composite monofilaments buried in soil can be adjusted by the synergistic effect of silk sericin and KH570.