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An Integrated Process Intensification (IPI) technology-based roadmap is proposed for the utilization of renewables (water, air and biomass/unavoidable waste) in the small-scale distributed production of the following primary products: electricity, H-2, NH3, HNO3 and symbiotic advanced (SX) fertilizers with CO2 mineralization capacity to achieve negative CO2 emission. Such a production platform is an integrated intensified biorefinery (IIBR), used as an alternative to large-scale centralized production which relies on green electricity and CCUS. Hence, the capacity and availability of the renewable biomass and unavoidable waste were examined. The critical elements of the IIBR include gasification/syngas production; syngas cleaning; electricity generation; and the conversion of clean syngas (which contains H-2, CO, CH4, CO2 and N-2) to the primary products using nonthermal plasma catalytic reactors with in situ NH3 sequestration for SA fertilizers. The status of these critical elements is critically reviewed with regard to their techno-economics and suitability for industrial applications. Using novel gasifiers powered by a combination of CO2, H2O and O-2-enhanced air as the oxidant, it is possible to obtain syngas with high H-2 concentration suitable for NH3 synthesis. Gasifier performances for syngas generation and cleaning, electricity production and emissions are evaluated and compared with gasifiers at 50 kWe and 1-2 MWe scales. The catalyst and plasma catalytic reactor systems for NH3 production with or without in situ reactive sequestration are considered in detail. The performance of the catalysts in different plasma reactions is widely different. The high intensity power (HIP) processing of perovskite (barium titanate) and unary/binary spinel oxide catalysts (or their combination) performs best in several syntheses, including NH3 production, NOx from air and fertigation fertilizers from plasma-activated water. These catalysts can be represented as BaTi1-vO3-x{#}(y)N-z (black, piezoelectric barium titanate, bp-{BTO}) and (M3-jMkO4-m)-M-(1)-O-(2){#}(n)N-r/SiO2 (unary (k = 0) or a binary (k > 0) silane-coated SiO2-supported spinel oxide catalyst, denoted as M/Si = X) where {#} infers oxygen vacancy. HIP processing in air causes oxygen vacancies, nitrogen substitution, the acquisition of piezoelectric state and porosity and chemical/morphological heterogeneity, all of which make the catalysts highly active. Their morphological evaluation indicates the generation of dust particles (leading to porogenesis), 2D-nano/micro plates and structured ribbons, leading to quantum effects under plasma catalytic synthesis, including the acquisition of high-energy particles from the plasma space to prevent product dissociation as a result of electron impact. M/Si = X (X > 1/2) and bp-{BTO} catalysts generate plasma under microwave irradiation (including pulsed microwave) and hence can be used in a packed bed mode in microwave plasma reactors with plasma on and within the pores of the catalyst. Such reactors are suitable for electric-powered small-scale industrial operations. When combined with the in situ reactive separation of NH3 in the so-called Multi-Reaction Zone Reactor using NH3 sequestration agents to create SA fertilizers, the techno-economics of the plasma catalytic synthesis of fertilizers become favorable due to the elimination of product separation costs and the quality of the SA fertilizers which act as an artificial root system. The SA fertilizers provide soil fertility, biodiversity, high yield, efficient water and nutrient use and carbon sequestration through mineralization. They can prevent environmental damage and help plants and crops to adapt to the emerging harsh environmental and climate conditions through the formation of artificial rhizosphere and rhizosheath. The functions of the SA fertilizers should be taken into account when comparing the techno-economics of SA fertilizers with current fertilizers.

期刊论文 2025-02-01 DOI: 10.3390/catal15020105

Biochar is a solid substance with a charcoal-like appearances. It is highly flammable and is made from the burning of agricultural and forest-based organic wastes by various controlled processes like pyrolysis. Biochar is rich in carbon and storage of the same in soil is highly recommended to ease off climate change by sequestration of carbon along with enhancing agricultural yield and production of energy. According to the World Health Organization, one of the biggest threats to human life in the present century is livestock water contamination. Among different contaminants, microbial contamination is responsible for several harmful diseases many of which are fatal. The current disinfectant methods are quite useful but they produce harmful by-products which can cause more hazards to human health. Magnetic biochar which is a modification of normal biochar is a green, facile, and cost-effective bacteriocide that has immense antimicrobial potential against water-borne pathogens. Magnetic biochar in conjugation with quaternary phosphonium salt produces Magnetic Biochar-Quaternary phosphonium salt [MBQ], which is a further modification of magnetic biochar that holds much better antimicrobial properties than biochar or magnetic biochar. It can successfully undergo inhibition of water-borne pathogens like Escherichia coli and Staphylococcus aureus. MBQ can disrupt the bacterial membrane and induce oxidative damage inside the bacteria, causing their inactivation and inhibition. MBQ also shows biocidal effects. In this review, we will discuss biochar, its properties, various methods of synthesis of biochar, different methods of modification of biochar, antimicrobial and antibacterial properties of biochar, magnetic biochar, and MBQ. Synthesis, Characterization, and antimicrobial properties of MBQ against waterborne microorganisms are also discussed in detail.

期刊论文 2025-01-01 DOI: 10.1016/j.rsurfi.2025.100438

Gasification slag (GS) is rich in SiO2, Al2O3, and Fe2O3, and has excellent particle size gradation, which has the potential to be employed as an aggregate in the field of controlled low-strength material (CLSM). Nevertheless, the large-scale application of GS as the fine aggregate for the preparation of CLSM has been scarcely investigated. In the present work, the applicability of replacing part of coal gangue (CG) with gasification coarse slag (GCS) as fine aggregate for the preparation of CLSM was investigated. The results revealed that using GCS as a fine aggregate improved the flowability of CLSM, and increasing the GCS content from 0 to 50 wt% improved the flowability from 250.0 to 280.0 mm. The 28-day compressive strength of all CLSM conformed to the requirements of ACI Committee 229. Compared to the Blank group, the 7- and 28-day compressive strength of the CLSM increased by 23.07% and 26.80%, respectively, at a GCS content of 50 wt%. The increase in compressive strength was mainly due to the pore-filling and hydration-promoting effect of the GCS, which made the structure denser. The dense structure reduced the expansion rate, absorption, and porosity rate of CLSM and increased the wet density. The optimal process parameter was the addition of 10 wt% of GCS. The results of heavy metal ion leaching showed that the optimal sample GS10 leached all heavy metal ions in much less than the limit values of GB 8978-1996 and GB 5085.3-2007. The results will provide new ideas and technical approaches for the large-scale application of GCS as the fine aggregate in CLSM.

期刊论文 2024-01-29 DOI: 10.1007/s11356-024-32074-x ISSN: 0944-1344
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