The main problem in expansive soil treatment with steel slag (SS) is the relatively slow hydration reaction that occurs during the initial period. To circumvent this, SS-treated expansive soil activated by metakaolin (MK) under an alkaline environment was investigated in this study. Based on a series of tests on the engineering properties of the treated soil, it can be reported that SS could enhance the strength and compressibility of expansive soil, with strength increasing by approximately 108 % for SS contents exceeding 10 % compared to 3 % lime-treated soil, and the compression index reducing by 20 %. Further addition of MK plays a dual role, enhancing strength for higher SS content while excessive MK leads to strength reduction due to insufficient pozzolanic reactions and hydration product transformation. Expansive and shrinkage behaviors are notably improved, with a 5 % increase in SS content reducing the free swelling ratio by 0.66 %-5.9 %, and the combination of 15 % SS and 6 % MK achieving a nearly 300 % reduction in the linear shrinkage ratio. Microstructural analysis confirms the formation of hydration gels, densification of the soil structure, and reduced macropores, validating the enhanced mechanical and shrinkage resistance properties of the SS-MK-treated expansive soil. Additionally, to develop predictive models for mechanical and the content of hardening agents (SS and MK), the experimental data are processed utilizing a backpropagation neural network (BPNN). The results of BPNN modeling predict the mechanical properties perfectly, and the correlation coefficient (R) approaches up to 0.98.

Steel slag is an environmentally friendly material with significant potential as an alternative to gravel for encased columns in soft ground improvement. However, the performance of composite foundations improved by geosynthetic-encased steel slag columns (GESSC) remains somewhat unclear. This study compares the working performances of GESSC and geosynthetic-encased stone column (GESC) composite foundations, as well as untreated foundations, through a series of large-scale experiments. Additionally, cone penetration tests were conducted on both the untreated and GESSC foundations to assess changes in soil strength before and after loading. The results show that both GESSC and GESC significantly increase the bearing capacity of soft clay, demonstrating an approximate 10-fold increase compared to the untreated foundation. The GESSC composite foundation marginally outperforms the GESC in bearing capacity during the elastoplastic stage. Furthermore, upon reaching the ultimate bearing capacity, the GESSC exhibits greater radial strain and less settlement than the GESC, owing to the unique redistribution of steel slag and gravel. Both types of foundations effectively transmit vertical pressure to deeper soil layers, with GESSC demonstrating superior load transmission capabilities and a more uniform distribution of soil stress along the depth. The excess pore-water pressure and its accumulation rate within the GESSC foundation are typically lower than those in the GESC composite foundations, underscoring the superior drainage capabilities of GESSC. This enhanced drainage capacity leads to a higher consolidation ratio within the soil, resulting in a significant improvement in soil strength after loading compared to the untreated foundation.

Using steel slag concrete (SSC) as a pile material not only promotes industrial waste recycling but also improves ground conditions through its distinct hydrological and chemical properties. This study investigated the hydrological processes of SSC piles under no-load conditions, offering new insights into pile-soil interactions. A novel visualization test device was developed to continuously monitor water migration, pore water pressure fluctuations, and soil disturbance over six months. Macro-scale observations and micro-scale analyses were conducted to elucidate physical and chemical reactions at the pile-soil interface. Compared to ordinary concrete piles, SSC piles demonstrated superior expansion and drainage capabilities, characterized by enhanced radial and vertical water flow, increased surface porosity, and the formation of a distinct interface layer enriched with calcium carbonate and cementitious hydration products. These improvements facilitate effective water distribution and drainage while reinforcing the pile-soil bond, thereby contributing to a more robust composite system for ground improvement. This integrated approach and its findings offer valuable contributions to the broader field of soil-pile interactions by detailing the multi-scale mechanisms governing the hydrological behavior and interface evolution of composite foundation systems.

Lateritic clay is widely distributed in southern China, and its strength is greatly affected by water content. The elevated moisture content in lateritic clay during monsoon periods frequently results in insufficient shear strength for standard engineering applications. Large quantities of solid waste, including steel slag, fly ash, and granulated blast furnace slag, are produced as industrial by-products. This paper is based on the backfilling resource utilization of steel slag, fly ash, and ground-granulated blast-furnace slag as lateritic clay improvement admixtures, along with the stress-strain behavior, strength characteristics, and microstructure of steel-slag-modified lateritic clay, fly-ash-modified lateritic clay, and ground-granulated blast-furnace slag-modified lateritic clay, by combining uniaxial compression tests, straight shear tests, and scanning electron microscopy observation. The experimental results were analyzed to determine the appropriate dosages of three kinds of solid waste and their mechanisms in lateritic clay modification. The results indicate that the unconfined compressive strength of SS-modified lateritic clay exhibited an increase with an increase in SS dosage in the range of 1-7%, the unconfined compressive strength of FA-modified lateritic clay showed an increase with an increase in FA dosage in the range of 1-5%, and the unconfined compressive strength of GGBFS-modified lateritic clay increased with an increase in the use of GGBFS in the range of 1-5%. Under the condition of a 7-day curing age, the unconfined compressive strength of lateritic clay modified with 7% SS increased by approximately 397%, while that modified with 5% FA and 5% GGBFS exhibited increases of about 187% and 185%, respectively. The stress-strain relationship of fly-ash and blast-furnace slag-modified lateritic clays showed elastic-plastic deformation. But the stress-strain behavior of steel-slag-modified lateritic clay at a steel slag dose greater than 5% and a maintenance age greater than 7 days showed elastic deformation. Analyzing the SEM images shows that the more hydration products are generated, the relatively higher the unconfined compressive strength of modified lateritic clay is, and the form of deformation of modified lateritic clay is closer to elastic deformation. Through comparative analysis of modified lateritic clay samples, this study elucidates the property-altering mechanisms of waste powder additives, guiding their engineering utilization.

This study investigates the effects of sodium hydroxide activated steel slag on the mechanical properties of loess. The results show that the addition of sodium hydroxide reduced the optimal moisture content, significantly increased the unconfined compressive strength and water stability of loess in the early stages, and effectively improved its shear strength in the later stages. Among these, sodium hydroxide had the most significant impact on the mechanical properties and water stability of the loess after 28 days. This study provides scientific evidence and technical reference for the application of chemically activated steel slag in loess subgrade improvement.

The reuse of by-products has become increasingly important as a means of minimising the consumption of natural resources and reducing waste disposal. This study examines the potential reuse of steel slag for soil stabilisation, with benefits such as conserving natural resources and mitigating the greenhouse gas emissions associated with the production of conventional stabilising agents. It focuses on evaluating the effect of pozzolanic reactions on the strength and stiffness of both loess silt and silt-bentonite mixtures. The experimental tests included the physical characterisation of granular materials, reactivity tests of the pozzolanicity of soil mixtures, compaction tests, unconfined compression tests, and hydraulic conductivity tests. The impact of the curing period was also analysed to quantify the effects of natural cementation and the development of hydrogels within soil pores on the compacted soil properties. The findings suggest that adding steel slag can significantly increase the strength and the stiffness of compacted loess silts by over 300% and 500%, respectively, after 56 days of curing, substantially reducing the hydraulic conductivity of granular materials, such as the tested silt, as hydrogels partially occupy the pores available for liquid flow. It should be noted that the chemical reactions during hydrogel formation may hinder the free expansion of clay mixtures and release Ca2+ ions, thereby counteracting the expected reduction in hydraulic conductivity when bentonite is added to compacted earthen barriers. [Graphics]

Traditional disposal methods such as landfilling and land reclamation are insufficient to mitigate the environmental impact of construction spoil, making non-sintered blocks a promising approach for resource utilization. This study investigates the production and performance of steel slag soil blocks as an alternative to conventional cement-based materials for non-sintered blocks. The optimal manufacturing parameters were identified as a sodium silicate solution with 6% Na2O, 30% steel slag content, a liquid/solid ratio of 0.18, and a forming pressure of 10 MPa, achieving a peak compressive strength of 14.46 MPa. Further, the synergistic combination of alkali activation and carbonation enhanced compressive strength to 17.4 MPa, attributed to the development of a compact microstructure characterized by a honeycomb-like C-(A)-S-H gel and well-crystallized, triangular-shaped aragonite. However, durability tests under freeze-thaw and wet-dry cycles revealed that carbonation can detrimentally affect performance. The transformation of C-(A)-S-H gel into calcium carbonate, with relatively weaker cementitious properties, led to internal cracking and surface detachment. Micro-CT analysis confirmed ring-like patterns under freeze-thaw conditions and diagonal cracks during wet-dry cycling, whereas reference blocks incorporating 30% ordinary Portland cement maintained superior compactness with no cracks. These findings suggest that although the alkali activation and carbonation process enhances early strength, further optimization is necessary to improve long-term durability before broader application can be recommended.

Soil with high liquid limit is often encountered in southern China, which is unsuitable for direct use as embankment fill. Current soil reinforcement methods entail high carbon emissions, necessitating mitigation for a low-carbon future. In this study, a reconstituted soil is reconstituted to simulate the soil with high liquid limit from the site of the reconstruction and expansion project for the Zhangshu-Ji'an Highway in Jiangxi, China. This reconstituted soil was reinforced using steel slag, varying in grain sizes and employing two mixing methods. The mechanical characteristics of the pure and reinforced soil were examined by a series of monotonic and cyclic triaxial tests. The results indicate that decreasing the grain size of steel slag increases the monotonic shear strength and leads to a decrease in the permanent strain under cyclic loading, regardless of the mixing methods. The reduction in grain size of steel slag increases the total frictional surface area, thereby enhancing soil strength and resistance to deformation. Compared to the samples by uniform mixing with the steel slag, the samples by layered mixing results in a greater shear strength and a more significant permanent strain, because the concentrated steel slag grains and reconstituted soil particles produce greater friction and more significant compressibility, respectively. Overall, smaller grains of the steel slag by uniform mixing are more effective for reinforcing weak soil with high liquid limit, as it provides a higher monotonic strength and a lower permanent deformation, and reduces rapid energy dissipation under cyclic loading, compared to layered mixing.

Ironmaking- steelmaking is a material and energy intensive process with a resource efficiency of only - 33 %. Resource efficiency enhancement requires recovering the wasted/unutilized material by-products and the energy associated with them in various forms. This review attempts to identify the material leakages and energy losses at each step of steelmaking (from iron ore mining) and explores approaches to plug the energy and material leakage; material efficiency brings in energy savings indirectly. Besides the material loss, accumulation of the byproducts (slime/tailings, steel slag, etc.), carbon emission, etc., cause environmental and ecological damage. The review discusses the prospects of slimes/tailings beneficiation through physical and physicochemical methods (often after some pretreatments). The manuscript also discusses the need to recover heat from molten slags (BF slag and BOF slag) to reduce the energy intensity. Further, it discusses the endeavors to overcome the latent hydraulic activity of granulated BF slag and ways to enhance the acceptability of BOF slag in different applications. A brief sum-up of global efforts towards net zero emission (in line with the Paris Declaration) through carbon recycling, low emission intensity processes, alternate fuels, etc., is included. Lastly, the authors list the challenges of the Indian iron & steel industry and the efforts from the government and steel industries towards achieving the projected crude steel production (300 million tons) without crossing the emission intensity thresholds (Paris Declaration). The endeavors strengthen the sustainability of the steel industry.

Geosynthetic-encased stone column (GESC) technology for strengthening soft clay offers significant advantages in terms of cost-effectiveness, environmental sustainability, and engineering applicability. It is widely applied in treating soft foundations for railways, bridges, and embankments. This study evaluates the cyclic response of the geosynthetic-encased steel slag column (GESSC) composite foundation employing three-dimensional nonlinear finite element analysis. A numerical study is conducted to assess the cyclic response of floating GESSC considering the influence of key design variables, including cyclic load amplitude, loading frequency, geosynthetic encasement stiffness, and length-to-diameter ratio. Results show that both cyclic load amplitude and frequency affect the cumulative settlement and excess pore pressure within the GESSC foundation. Within specified limits, increasing the encasement stiffness and column length can significantly improve the GESSC load-bearing characteristics. The parametric study suggests an optimal geosynthetic encasement stiffness for the field prototype columns within the range of 4480-5760 kN/m and a critical steel slag column length of 10 times the column diameter. (c) 2025 Institute of Rock and Soil Mechanics, Chinese Academy of Sciences. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/ 4.0/).