To address the inefficiency and high cost of manual potato pickup in segmented harvesting, a dual-disc potato pickup and harvesting device was designed. The device utilizes counter-rotating dual discs to gather and preliminarily lift the potato-soil mixture, and combines it with an elevator chain to achieve potato-soil separation and transportation. Based on Hertz's collision theory, the impact of disc rotational speed on potato damage was analyzed, establishing a maximum speed limit (<= 62.56 r/min). Through kinematic analysis, the disc inclination angle (12-24 degrees) and operational parameters were optimized. Through coupled EDEM-RecurDyn simulations and Box-Behnken experimental design, the optimal parameter combination was determined with the potato loss rate and potato damage rate as evaluation indices: disc rotational speed of 50 r/min, disc inclination angle of 16 degrees, and machine forward speed of 0.6 m/s. Field validation tests revealed that the potato loss rate and potato damage rate were 1.53% and 2.45%, respectively, meeting the requirements of the DB64/T 1795-2021 standard. The research findings demonstrate that this device can efficiently replace manual potato picking, providing a reliable solution for the mechanized harvesting of potatoes.
This study addresses the issues of high operating resistance, incomplete separation in ascending transport chains, and significant wear and tear in existing licorice harvesters. A new licorice harvester has been designed that incorporates a lift chain conveyor separation device, enabling excavation, separation, collection, and centralized stacking to be completed in a single operation. The paper describes the harvester's overall structure and provides detailed analyses and designs of its key components, including the digging shovel, roller screen, conveying and separating screens, and soil-crushing roller. Multi-body dynamics (MBD) and discrete element models (DEM) for licorice and soil were developed, and the entire harvesting process was simulated using the coupled DEM-MBD method to analyze the trajectory and speed of the licorice. Field tests confirmed that the conveyor separation screen operates smoothly, effectively separates licorice rhizomes from soil, and minimizes damage to the licorice. Field test results show a net digging rate of 96.2%, a damage rate of 4.3%, and an average digging depth of 580 mm. The operational indexes meet the standards for harvesting root and stem Chinese herbal medicines. The machine operates stably and exhibits exceptional conveying and separating effects, demonstrating its suitability for mechanized harvesting of root and stem herbs.
Aiming at the potato soil separation device of potato harvester, which generally has the problem of potato high damage in potato-soil separation, a three-stage potato soil low-loss separation device was developed, and orthogonal experiments were designed with the help of RecurDyn-EDEM coupled simulation method. A field bench was built for verification tests. The test proved that: when the lift transport chain speed was 1.40 m/s, travel speed was 0.60 m/s, amplitude was 32.0 mm, the impurity rate was 1.49% and the average force on potato was 1.801 N. The potato damage rate was 2.7%, indicating that the design of the three-stage potato soil low-loss separator device worked well.