In this work, poly(L-lactic acid)/thermoplastic alginate (PLA/TPA) biocomposites were prepared through a melt blending method. The TPA was initially prepared using glycerol as a plasticizer. The effects of TPA content on the interactions between blend components, thermal properties, phase morphology, mechanical properties, hydrophilicity, and biodegradation properties of biocomposites were systematically investigated. Fourier transform infrared (FTIR) spectroscopy analysis corroborated the interaction between the blend components. The addition of TPA enhanced the nucleating effect for PLA, as determined by differential scanning calorimetry (DSC). Scanning electron microscopy (SEM) revealed poor phase compatibility between the PLA and TPA phases. The thermal stability and mechanical properties of the biocomposites decreased with the addition of TPA, as demonstrated by thermogravimetric analysis (TGA) and tensile tests, respectively. The hydrophilicity and soil burial degradation rate of biocomposites increased significantly as the TPA content increased. These results indicated that PLA/TPA biocomposites degraded faster than pure PLA, making them suitable for single-use packaging, but this necessitates careful optimization of TPA content to balance mechanical properties and soil burial degradation rate for practical single-use applications.

This study introduces biodegradable nursery bags using poly(lactic acid) (PLA), a widely used biodegradable polymer, and spent coffee grounds (SCGs), a byproduct of the brewing process in the coffee industry. SCGs were oil-extracted to produce extracted spent coffee grounds (exSCGs), which were characterized by their physical properties, chemical functionality, and thermal behavior. The exSCGs were blended with PLA at loadings of 5, 10, and 15 wt%. Analysis showed that exSCGs retained 3-5 wt% residual coffee oil, exhibiting a lower surface area (1.1163 m(2)/g) compared to SCGs (1.5010 m(2)/g), along with a higher pore volume (1.148 x 10(-3) cm(3)/g) and pore size (similar to 410 nm). All PLA/exSCG bio-composite films displayed a light brown color, well-dispersed exSCG particles, and excellent UV light barrier properties, with transmittance reduced to 1-2%. The residual coffee oil acted as a plasticizer, reducing the glass transition temperature, melting temperature, and crystallinity with increasing exSCG content. Mechanical testing revealed enhanced flexibility compared to neat PLA. Soil burial tests showed increased biodegradability with higher exSCG content, supported by SEM analysis revealing cracks around exSCG particles. The PLA/exSCG blend containing 10 wt% exSCGs exhibited optimal performance, with a significant increase in melt flow index (from 4.22 to 8.17 g/10 min) and approximately double the melt strength of neat PLA, balancing processability and mechanical properties. This innovation provides a sustainable alternative to plastic nursery bags, addressing waste valorization and promoting eco-friendly material development for agricultural applications.

A multifunctional biodegradable additive powder has been created for simultaneous enhancement of toughness and compostability of the biopolymer poly(lactic acid) (PLA). PLA has promising strength and stiffness compared to commodity plastics, but the neat polymer is not a direct replacement for petroleum-based plastics in consumer products due to its brittle fracture and low ductility. Although officially certified as biodegradable, PLA suffers from a slow composting rate and is not considered compostable outside of specialized environments such as those found in industrial composters (where temperatures approaching 60 degrees C are used). A powder-based additive has been developed that increases both the elongation at break and the composting rate of PLA to enhance the attractiveness of PLA over current commodity plastics. In this study, various amounts of the additive are compounded into PLA using a single screw extruder. Test specimens are prepared using the additive manufacturing method of fused filament fabrication. The PLA-based composites show a minimal loss of strength and stiffness as compared to plasticized PLA resins, and the additives provide tunable properties to the material in the ability to control elongation versus strength and stiffness. Direct tensile testing of 3.75 mm filament for additive manufacturing to compare material properties is also investigated. The composting behavior is investigated using specimens made by extrusion as part of an additive manufacturing model system. Composting studies show an increase in composting rate under elevated temperature of 58 degrees C and 50 % relative humidity under modified ASTM D5338 soil contact testing. Microbial analysis indicates that the additive particles support the growth of specific degraders and shifts the composition of the microbial population of bacteria and fungi and has potential for enhancing the compostability in home compost.

Agricultural activities contribute to numerous waste problems and have emerged as a significant environmental concern. Nondegradable plastic residues decompose, releasing microplastics and affecting ecosystems and the environment. Consequently, biodegradable bio-composite films consisting of polylactic acid (PLA), natural rubber (NR), and rice straw (RS) have been developed with the aim of using them in agricultural applications. In this study, the PLA/NR blend, at a fixed ratio of 60/40 wt%, was filled with 3 and 5 wt% RS powder and extruded through a slit die into films. The biodegradability of all films was examined after being buried for 90 days in soil with a moisture content of 30% by weight. The neat PLA film showed the lowest weight loss percentage, 3.33%, suggesting a comparatively slower degradation rate in comparison to the PLA/NR(60:40) blend and all bio-composite films. The presence of 40 wt% NR in the film helped accelerate the biodegradation process during soil burial. The film produced from PLA/NR 60:40 wt% matrix filled with RS at 5 wt% led to rapid degradation, leading to a weight loss of 8.30%. From SEM micrographs, the morphology of all polymers after burial in soil showed fractures, the formation of pores, and obvious surface indications of fungi growing. The content of carbon decreased after soil burial, while oxygen content increased, and nitrogen was detected. The XRD analysis revealed low crystallinity in the neat PLA, consistent with the DSC analysis. The addition of NR and RS to the composites led to an increase in the crystallinity of PLA phase. All investigated materials exhibited an increase in crystallinity after being buried in soil. This research demonstrates that bio-composite films manufactured from the PLA/NR(60:40) blend filled with RS degrade more easily than unmodified PLA film.

Agricultural waste is a renewable source of lignocellulosic components, which can be processed in a variety of ways to yield added-value materials for various applications, e.g., polymer composites. However, most lignocellulosic biomass is incinerated for energy. Typically, agricultural waste is left to decompose in the fields, causing problems such as greenhouse gas release, attracting insects and rodents, and impacting soil fertility. This study aims to valorise nonedible tomato waste with no commercial value in Additive Manufacturing (AM) to create sustainable, cost-effective and added-value PLA composites. Fused Filament Fabrication (FFF) filaments with 5 and 10 wt.% tomato stem powder (TSP) were developed, and 3D-printed specimens were tested. Mechanical testing showed consistent tensile properties with 5% TSP addition, while flexural strength decreased, possibly due to void formation. Dynamic mechanical analysis (DMA) indicated changes in storage modulus and damping factor with TSP addition. Notably, the composites exhibited antioxidant activity, increasing with higher TSP content. These findings underscore the potential of agricultural waste utilization in FFF, offering insights into greener waste management practices and addressing challenges in mechanical performance and material compatibility. This research highlights the viability of integrating agricultural waste into filament-based AM, contributing to sustainable agricultural practices and promoting circular economy initiatives.

This article details the development of hybrid composites with a PLA matrix filled with coffee husks, potassium feldspar, and Bahia Beige marble. Comprehensive analysis included FTIR, hardness, contact angle, density tests, SEM for microstructural insights, and XRF for optimizing raw material compositions. Also, variance analysis was applied in all results. The study revealed that these biodegradable composites hold promise for sustainable applications. Density variations were noted due to particle compaction, and hardness slightly decreased with coffee husks, attributed to uneven component distribution. Increased hydrophilicity was observed with filler addition. SEM confirmed strong interfacial adhesion, and color consistency was maintained. Notably, coffee husks significantly enhanced the degradation rate of PLA, achieving a 100% higher rate compared to pure PLA. The presence of calcium and potassium minerals offers additional benefits for soil health. The study suggests that thermoformed, multi-layered composite capsules can be fully biodegradable, promoting environmental sustainability in coffee capsule production.