In this essay, by summarizing the research progress and achievements of various scholars at home and abroad in recent years on the material properties and corrosion resistance of magnesium phosphate cement (MPC), we review the factors influencing on the properties of MPC, and analyze the effects of raw materials, retarders, and admixtures on the properties of MPC. Two different hydration mechanisms of MPC are discussed, and finally the research progress of MPC in the field of anti-corrosion coatings for steel and ordinary concrete (OPC) is highlighted, and suggestions and prospects are given.
In this study, the effects of vertical strain and hydration time on the mechanical behavior and microstructure of expansive soils are examined, addressing the challenges they pose to engineering structures due to moisture-induced swelling pressure and deformation. Conducting hygroscopic expansion tests on soils with varying initial dry densities, the study explores the relationship between swelling pressure and vertical strain. Additionally, the effect of different hydration times on these properties is assessed. Using mercury intrusion porosimetry, the soil specimens are dissected into top and bottom layers to observe microstructural changes over varying hydration periods. The results indicate a decline in swelling pressure and expansion rate with increased strain; at 1% strain, there is a 54% decrease in vertical swelling pressure and a 41% reduction in lateral pressure. Expansion rate attenuation is more significant, with an 83% decrease in vertical and 92% in lateral rates. The research concludes that the hydration process under limited strain consists of two stages: the initial strain stage, with pronounced top layer expansion, and a subsequent constant-volume stage, where the top layer undergoes compression and the bottom layer expands significantly.
In order to solve the problem of low comprehensive utilization rate of industrial solid waste, this article focuses on the three problems of slag, which are steel slag, reuse of silica fume, and the strength enhancement and microscopic mechanism of slag-steel slag-silica fume composite material; analyzes the macro strength of the mixture under different curing ages from the two indexes of unconfined compressive strength and splitting tensile strength; and conducts microscopic tests such as X-ray diffraction, scanning electron microscopy, and Fourier transform infrared. The internal mechanism of hydration product formation and strength change of slag and steel wollastonite cementitious material under the excitation of sodium hydroxide and sodium silicate mixed solution as alkali activator was discussed. The strength results show that when the optimum mixture ratio of slag: steel slag: silica fume is 6:3:1, the modulus of lye is 1.2, the content of lye is 6 %, and the compressive strength of slag-steel slag-silica fume base polymer reaches 2.44 MPa under the standard curing condition of 28 day. The results show that the hydration products of geopolymer mainly consist of calcium-silicate-hydrate (C-S-H) gel and a small amount of ettringite (AFt) crystal. The addition of slag reduces the calcium/silicon ratio and increases the aluminum/silicon ratio, which makes the gel polymerization degree increase. C-S-H gel can be formed by the reaction of calcium hydroxide and silicon dioxide produced by steel slag hydration. Silica fume can provide highly reactive silicon for the system, and its seed effect and pozzolanic effect can accelerate the hydration process of the system.
The massive accumulation of waste seashells, waste sludge and waste glass not only occupies a large amount of land resources, leading to a shortage of land resources, but also causes serious soil-water-air composite pollution over a long period of time with the role of the surrounding environment, which poses a serious hazard to the ecological environment and public health. In this study, the effect patterns of waste glass powder (WGP) on the workability, mechanical properties, microstructure and carbon emission of seashell powder calcined sludge cement (SCSC) slurries prepared using waste sludge and waste seashells as supplementary cementitious materials in place of part of the cement clinker were investigated. The hydration process and microstructure of the materials were characterized by heat of hydration tests, thermogravimetry (TG-DTG), infrared Fourier transform (FTIR), X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results showed that the addition of WGP improved the fluidity of SCSC slurries and reduced the shear stress of SCSC slurries without changing the flow pattern of SCSC slurries, and all the slurries conformed to the power law model. The compressive strength of SCSC slurries increased by 25.26 % with 5 % WGP addition. The CO2 emissions per cubic meter of SCSC slurries were reduced by 4.43 %, 8.81 %, 13.5 % and 18.23 % for WGP additions of 5 %, 10 %, 15 % and 20 %, respectively. These results can provide a new way for the efficient resource utilization of waste seashells, waste sludge and waste glass, and reduce the CO2 emission during the cement production process, promoting the clean production of cement.
This study explores the development of a novel alkali-activated cementitious material (APKC) using Pisha sandstone and slag as the main raw materials, offering a sustainable alternative to traditional cement. The APKC's flowability and mechanical properties are comparable to those of ordinary Portland cement (OPC), but it is significantly more cost-effective, with lower carbon emissions and energy consumption. Specifically, at a water-to-binder (w/b) ratio of 0.3, with an optimal activator content of 17.5 % and a Pisha sandstone-to-slag ratio of 1:1, APKC achieves excellent performance: a flowability of 195 mm, and 28-day compressive and flexural strengths of 59.1 MPa and 9.96 MPa, respectively. Moreover, the production of one ton of APKC reduces costs to 64.01 %, carbon emissions to 22.76 %, and energy consumption to 28.56 % of those associated with one ton of OPC, highlighting its potential as a viable replacement in engineering applications. The primary hydration products of APKC include hydrotalcite, C,N-A-S-H gels, C-S-H gels, and natrolines. It is crucial to maintain the alkali activator content and Pisha sandstone-to-slag ratio within optimal ranges, as insufficient alkali dosage or an excessive Pisha sandstone-to-slag ratio can diminish the mechanical properties by reducing hydration product content. Conversely, too much alkali activator can lead to high-porosity hydration products due to the dissolution of Al in C,N-A-S-H gels.