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Foam concrete has been used in various real-life applications for decades. Simple manufacturing methods, lightweight, high flowability, easy transportability, and low cost make it a useful construction material. This study aims to develop foam concrete mixtures for various civil and geotechnical engineering applications, such as in-fill, wall backfill and soil replacement work. A blended binder mix containing cement, fly ash and silica fume was produced for this study. Its compressive strength performance was compared against conventional general purpose (GP) cement-based foam concrete. Polypropylene (PP) fibre was used for both mixtures and the effect of various percentages of foam content on the compressive strength was thoroughly investigated. Additionally, two types of foaming agents were used to examine their impact on density, strength and setting time. One foaming agent was conventional, whereas the second foaming agent type can be used to manufacture permeable foam concrete. Results indicate that an increase in foam content significantly decreases the strength; however, this reduction is higher in GP mixes than in blended mixes. Nevertheless, the GP mixes attained two times higher compressive strength than the blended mix's compressive strengths at any foam content. It was also found that the foaming agent associated with creating permeable foam concrete lost its strength (reduced by more than half), even though the density is comparable. The compressive stress-deformation behaviour showed that densification occurs in foam concrete due to its low density, and fibres contributed significantly to crack bridging. These two effects resulted in a long plateau in the compressive stress-strain behaviour of the fibre-reinforced foam concrete.

期刊论文 2024-09-01 DOI: 10.3390/app14188385

During the manufacturing of foam concrete, conventional chemical and physical foaming methods are still inadequate for regulating and stabilizing the bubble properties. In this work, a onepot method, denoted as in -situ mechanical frothing, was proposed preparing foam concrete by vigorously stirring the mixture of water, cement, sandy soil, and foaming agent. Sandy soil (SS) was used in the content range of 25 -75 % as cement replacement to decrease the binder consumption and reduce costs. The influence of in -situ mechanical frothing technology and SS dosage on the properties of paste rheology, pore structure, compressive strength, and thermal properties was investigated. The results showed that the average pore size of foam concrete prepared by this method is between 45.73 and 74.58 mu m. The compressive strength of the formed foam concrete at dry density of 600 -1000 kg/cm 3 was 2.78 -16.37 MPa, which was 85% -231 % higher than that the standard values. The incorporation of SS resulted in smaller and homogeneous pore structure in foam concrete. Moreover, foam concrete with 25 -75 % SS dosage showed 7 -40 % decrease in thermal conductivity. The overall analysis showed that the 25 -50 % S S - incorporated foam concrete enabled achieving higher standard properties through in -situ mechanical frothing.

期刊论文 2024-08-15 DOI: 10.1016/j.jobe.2024.109675

Foam concrete is characterized by lightweight, self-compacting and high flowability, thereby widely used as a subgrade bed filler. High-speed railway subgrades usually experience inhomogeneous deformation due to the occurrence of freezing-thawing cycles in seasonally frozen soil areas. It is essential to study the deformation behavior of foam concrete under the coupling effect of freezing-thawing cycles and dynamic loading. In this paper, dynamic triaxial tests were performed to study the accumulative deformation of the foam concrete under different numbers of freezing-thawing cycles, freezing temperatures, amplitudes and frequencies of dynamic loading. Based on the scanning electron microscopy (SEM) tests, the characteristics of the pore structure were analyzed quantitatively by introducing the directional distribution frequency and fractal dimension. The research results illustrate that the damage caused by freezing-thawing progress to the pore structure results in more significant deformation of the foam concrete subjected to dynamic loading. There exists an accumulative damage effect induced by the coupling action of long-term dynamic loading and freezing-thawing progress on the microstructure and mechanical properties of foam concrete. The development of the fractal dimension agrees with that of the accumulative strain, indicating a close connection between the microstructure and the dynamic behavior of foam concrete. The findings concluded in this study contribute to a sufficient understanding of the performance of foam concrete used as high-speed railway subgrade fillers subjected to seasonal freezing.

期刊论文 2024-07-01 DOI: 10.1617/s11527-024-02409-8 ISSN: 1359-5997
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