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As sucrose is less expensive and more readily available than tannin, sucrose-based foams were prepared by incorporating furfuryl alcohol (FA) and glyoxal as a crosslinking agent to obtain sucrose-furan-glyoxal (SFG) resin. Ammonium dihydrogen phosphate (ADP) was then incorporated into SFG and foamed with azodicarbonamide (AC) to form SFGA foam. The study examined the chemical structures, morphology, mechanical properties, thermal properties and flame retardancy of the foams. The findings indicated that the SFGA foam exhibited a closed cell structure characterized by a smooth surface as well as high compressive strength and shore hardness. The closed structure of SFGA provides the foam with good thermal stability and excellent flame retardancy, as demonstrated by its limiting oxygen index (LOI) of 43.3 %. The combustion test demonstrated that the SFGA foam attained the UL-94 V-0 flame retardant classification. During the process of combustion, the primary volatile compounds identified were carbon dioxide, acetic acid, and oxanes. No toxic substances such as alkanes were detected. In addition to its outstanding flame retardant properties, SFGA foam is also capable of biodegradation. After being buried in soil for 30 days, it exhibited a weight reduction of 2.7 %. The SFGA foam underwent a weight reduction of 0.69 % in the laboratory when exposed to Penicillium sp for a duration of 20 days. The study proposed that sucrose can serve as a substitute for tannin in the production of rigid foam, which is suitable for insulation materials.

期刊论文 2024-09-01 DOI: 10.1016/j.cej.2024.153614 ISSN: 1385-8947

This research aims to develop an environment-friendly composite material that possesses enhanced fire retardant (FR), thermal, as well as mechanical characteristics. The aim has been accomplished with the development of a jute/thermoplastic starch (TPS) based bio-composite. The fire retardancy and thermal stability of the jute/TPS composite were enhanced by the incorporation of magnesium carbonate hydroxide pentahydrate (MCHPH). Upon exposure to heat or fire, the MCHPH particles decompose in a two-stage process to yield water vapors and a char layer of MgO and CO2, which restrict access to oxygen and result in flame suppression. Moreover, the main contribution of the article is the improvement of mechanical properties simultaneously with the enhancement in the fire retardant and thermal properties, which have rarely been reported in the literature. The enhancement of mechanical properties is supported by the compatibility of MCHPH particles with jute/TPS. All the composites were developed with a constant 40 % jute fiber content, while the MCHPH concentration varied from 0 % to 9 % by weight. The tensile strength of TPS was enhanced by 595 % with the reinforcement of jute fiber and MCHPH nano-filler. Compatibility between TPS, jute, and MCHPH was discovered through Fourier transform infrared (FTIR) spectroscopy, and scanning electron microscopy (SEM) was used to study the fractured surfaces of the composites. Thermo-gravimetric analysis (TGA) revealed a decrease in the weight loss of the MCHPH-filled jute/ TPS composites at high temperatures. The vertical burning test also revealed that the composites met the re-quirements for a V-0 rating. The heat release rate of the composites was reduced by 36 % after the addition of MCHPH, as measured by cone calorimetry test. The biodegradability test confirmed the eco-friendly nature of the composites by demonstrating significant weight loss in soil over a 4-weeks period. Thus, the present study provided the basis for the development of a novel green composite with commendable gains in flame resistance, thermal stability, and mechanical robustness.

期刊论文 2024-02-15 DOI: 10.1016/j.matchemphys.2023.128690 ISSN: 0254-0584
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