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To address the inefficiency and high cost of manual potato pickup in segmented harvesting, a dual-disc potato pickup and harvesting device was designed. The device utilizes counter-rotating dual discs to gather and preliminarily lift the potato-soil mixture, and combines it with an elevator chain to achieve potato-soil separation and transportation. Based on Hertz's collision theory, the impact of disc rotational speed on potato damage was analyzed, establishing a maximum speed limit (<= 62.56 r/min). Through kinematic analysis, the disc inclination angle (12-24 degrees) and operational parameters were optimized. Through coupled EDEM-RecurDyn simulations and Box-Behnken experimental design, the optimal parameter combination was determined with the potato loss rate and potato damage rate as evaluation indices: disc rotational speed of 50 r/min, disc inclination angle of 16 degrees, and machine forward speed of 0.6 m/s. Field validation tests revealed that the potato loss rate and potato damage rate were 1.53% and 2.45%, respectively, meeting the requirements of the DB64/T 1795-2021 standard. The research findings demonstrate that this device can efficiently replace manual potato picking, providing a reliable solution for the mechanized harvesting of potatoes.

期刊论文 2025-05-08 DOI: 10.3390/agriengineering7050148

In green onion harvesting, the problems of easy dumping and low rate of clean digging can be encountered. In this paper, a kind of harvesting device for digging and pulling green onions, referred to simply as the device, was designed. The device mainly consists of a digging shovel, screen bars, clamping conveyor belt, etc. This paper focuses on the analysis of the model forces of green onions and soil in the two states of the onion digging process without dumping and clamping. The key factors affecting the model state of onions and soil were identified as: screen bar length l(2), screen bar inclination angle beta, and pulling point position x. Based on the discrete element simulation technology of EDEM, the mechanism-crop-soil model was established, and a single-factor simulation test was conducted to determine the range of values for each factor. Taking the advantages of field test and three-factor five-level orthogonal experimental design, the parameter combinations of green onion harvesting operation evaluation indices were optimized, including a pulling point position of 166 mm, screen bar length of 242 mm, and screen bar inclination angle of 14 degrees. As the results of the field test show, the harvester operation was stable without congestion or damage, the harvesting effect of green onions was improved, and the clean digging rate reached 100%, which meets the agronomic requirements for onion harvesting and the expectations of users.

期刊论文 2025-02-01 DOI: 10.25165/j.ijabe.20251801.9513 ISSN: 1934-6344

The depth of seed burial and impact damage are critical indicators of sowing quality in wheat accelerated seeding technology. To investigate the factors influencing seed burial depth and impact damage, a simulation model of wheat seed impact and soil penetration was developed using EDEM (2018) software, and the motion of wheat seed impact into soil was simulated and analyzed to identify the main influencing factors of wheat seed impact into soil. Seeding velocity, wheat seed equivalent diameter, and soil surface energy were selected as experimental factors, while burial depth and maximum impact force were chosen as response indicators. Both single-factor tests and three-factor, three-level orthogonal tests were conducted. Single-factor simulations showed that burial depth increased with seeding velocity and seed diameter, but decreased with soil surface energy. In contrast, maximum impact force increased with velocity and diameter, peaking at low soil surface energy before declining beyond a threshold. The orthogonal test results indicated that a maximum burial depth of 26.37 mm and a maximum impact force of 0.0704 N were achieved when the wheat seed diameter was 4 mm, the seeding velocity was 65 m/s, and the soil surface energy was 0.5 J/m2. Bench tests were conducted to validate the simulation results further. The results of the bench tests were consistent with the simulation results, with relative deviations of less than 5%, indicating the reliability of the simulation outcomes. This experimental study has provided data and a theoretical basis for the selection of technical parameters and the design and application of accelerated sowing technology for wheat.

期刊论文 2025-02-01 DOI: 10.3390/agriculture15040400

To address prominent issues in the spring soil removal process for wine grapes in northern China, such as incomplete soil clearing, vine damage, and low operational efficiency, a dual-sided soil removal machine combining scraping, rotary, and vibration functions was designed and developed. The machine primarily consists of a gantry frame, rotary soil components, scraping components, and vibrating components. Using EDEM 2020 discrete element software analysis and Design-Expert 13 orthogonal experiments, a three-factor, three-level orthogonal simulation experiment was conducted, with rotary soil component speed, scraping component angle, and vibrating component frequency as test factors and soil removal rate as the evaluation index. The optimal operating parameters were determined: rotary soil component speed at 720.6 r/min, scraping component angle at 42.4 degrees, and vibrating component frequency at 179.1 Hz, yielding a soil removal efficiency (K value) of 83.48% and the best simulation results. A physical prototype was manufactured, and field experiments were conducted, resulting in an actual soil removal rate of 76.81%, with a deviation of 7.09% from the simulation results. The field test results were consistent with the simulation data, and the exposed vines in the field after soil removal met the operational requirements for actual production. The research outcomes of this machine provide a reference for the further development of dual-sided soil removal equipment for wine grape vines.

期刊论文 2025-01-01 DOI: 10.3390/agriculture15010055

This study addresses the issues of high operating resistance, incomplete separation in ascending transport chains, and significant wear and tear in existing licorice harvesters. A new licorice harvester has been designed that incorporates a lift chain conveyor separation device, enabling excavation, separation, collection, and centralized stacking to be completed in a single operation. The paper describes the harvester's overall structure and provides detailed analyses and designs of its key components, including the digging shovel, roller screen, conveying and separating screens, and soil-crushing roller. Multi-body dynamics (MBD) and discrete element models (DEM) for licorice and soil were developed, and the entire harvesting process was simulated using the coupled DEM-MBD method to analyze the trajectory and speed of the licorice. Field tests confirmed that the conveyor separation screen operates smoothly, effectively separates licorice rhizomes from soil, and minimizes damage to the licorice. Field test results show a net digging rate of 96.2%, a damage rate of 4.3%, and an average digging depth of 580 mm. The operational indexes meet the standards for harvesting root and stem Chinese herbal medicines. The machine operates stably and exhibits exceptional conveying and separating effects, demonstrating its suitability for mechanized harvesting of root and stem herbs.

期刊论文 2024-11-01 DOI: 10.3390/agronomy14112651

The limited separation efficiency of potato-soil separation equipment in the southern potato planting areas is attributed to the high viscosity of the soil. To enhance the performance of the lifting chain separation device, a concave bar was designed. Structural parameters influencing the efficiency of potato-soil separation by bars were determined through kinetic analysis during the separation and transportation of potato-soil mixtures. Both a potato simulation model and a sticky soil simulation model were developed. Simulation tests indicated that the concave bar outperforms the straight bar in separation efficiency. Key factors investigated include the angle of the concave side, the width of the concave bar, the depth of the concave bar, and the installation angle. Orthogonal simulations were conducted using separation efficiency and the maximum force on potatoes as evaluation metrics. The results demonstrated that with a concave side angle of 15 degrees, a concave bar width of 450 mm, a concave bar depth of 60 mm, and an installation angle of 30 degrees, the separation efficiency of the potato-soil mixture reached 79.7%, with a maximum force on potatoes of 35.218 N, achieving the highest separation efficiency. Based on these results, test devices were constructed, and field tests were performed. The field test results showed a damage rate of 1.58%, a potato epidermal injury rate of 1.03%, and a loss rate of 2.87%. These results comply with national standards and validate the reliability of the simulation findings.

期刊论文 2024-09-01 DOI: 10.35633/inmateh-74-41 ISSN: 2068-4215

Existing discrete element method-based simulation analysis of Panax notoginseng root soil separation still has the challenge to get the accurate and reliable basic parameters, which are necessary for discrete element simulation. In this paper, the P. notoginseng roots suitable for harvesting period were taken as the experimental object. Then using 3D scanning reverse modeling technology and EDEM software to establish the discrete element model of P. notoginseng, based on which, the physical and virtual tests were carried out to calibrate the simulation parameters. First, the basic physical parameters (density, triaxial geometric size, moisture content, shear modulus, and elastic modulus) and contact coefficients (static friction coefficient, rolling friction coefficient, and crash recovery coefficient between P. notoginseng roots and 65Mn steel) were measured by physical tests. Furthermore, treating the contact coefficients of P. notoginseng roots as the influence factor, the steepest uphill test, and four factors combing five levels of rotational virtual simulation are conducted. The measured relative error accumulation angle and simulation accumulation angle are set as the performance indices. The results show that the static friction coefficient, rolling friction coefficient, crash recovery coefficient, and surface energy coefficient of P. notoginseng roots are 0.55, 0.35, 0.16, and 19.5 J/m(2), respectively. Using calibration results as parameters of the vibration separation simulation test of P. notoginseng soil, the Box-Behnken vibration separation simulation tests were carried out, in which the vibration frequency, inclination angle, and vibration amplitude of separation device as factors, screening rate and damage rate of P. notoginseng soil complex are regarded as indices. The results show that the optimal operating parameters of the separation device are the vibration frequency of 10 Hz, the inclination angle of 5 degrees, and the amplitude of 6 cm. Based on the optimal operation parameters, the discrete element simulation experiment and field experiment of P. notoginseng roots soil separation are also performed to compare the soil three-dimensional trajectory space coordinates of P. notoginseng roots. From the results, three axis coordinate error is less than 15%. This proves that the calibration results are reliable. It can also provide the theoretical basis and technical support for the further study of the P. notoginseng root soil separation platform.

期刊论文 2024-08-01 DOI: 10.25165/j.ijabe.20241704.8122 ISSN: 1934-6344

To address the issues of significant soil blockage and high potato damage rates in current potato picking machines, this study developed a toggle lever-type potato picker designed to minimize potato damage and improve operational efficiency. Design calculations were performed for the picker components, and kinematic analyses were conducted for the toggle lever. Single-factor experiments were carried out to determine the variation in performance parameters of the potato picker under different experimental conditions. Discrete element simulations were performed to measure the peak soil height before the pick-up shovel and the peak force on potatoes during the pick-up process. A Box-Behnken response surface experiment was conducted using toggle lever speed, machine forward speed, and shovel angle as experiments factors. Subsequently, an analysis of variance was performed, and a mathematical regression model was established based on the experiments results. The findings revealed that at a toggle lever speed of 50 r/min, machine forward speed of 0.9 m/s, and shovel angle of 19 degrees; the potato leakage rate was 2.32%, and the potato damage rate was 2.72%, thereby meeting the requirements stipulated by potato mechanized picking technology regulations.

期刊论文 2024-06-01 DOI: 10.3390/agriculture14060826

Traditional methods for harvesting medicinal materials with long roots, like Astragalus membranaceus, require extensive soil excavation, leading to problems like inefficient soil separation, low stemming rates, and blockages in conveyor chains. To address these challenges, this study introduces a prototype machine capable of digging, separating soil, crushing soil, and collecting the medicinal materials in one continuous process. The paper focuses on the machine's design and working principle, with theoretical analysis and calculations for key components like the digging shovel, multi-stage conveyor, and soil-crushing device. Specific structural parameters were determined, and the screening efficiency of the roller screen was analyzed using EDEM 2020 software, comparing scenarios with and without rollers. A motion model for the medicinal materials during conveyance was established, allowing for the determination of optimal linear velocity and mounting angle for the conveyor. Additionally, a motion model for the second-stage conveyor chain and rear soil-crushing device was used to optimize their placement, ensuring efficient soil crushing without affecting the thrown Astragalus. Compared to traditional Chinese medicine diggers, this machine boasts superior resistance reduction and soil-crushing capabilities. Compared with traditional harvesters, the drag-reducing and soil-crushing device of this machine is more efficient, reducing the damage to Astragalus during the harvesting process, reducing the labor intensity of farmers, and improving the quality and efficiency of Astragalus harvesting. Field experiments have shown that when the operating speed of the prototype is 1.0 m/s and the roller-screen speed is 130 similar to 150 rpm, the operating performance is optimal, and comparative experiments can be conducted under the optimal parameters. From the experimental results, it can be seen that the improved equipment has increased the bright-stem rate by about 4%, the digging and loosening rate by 97.42%, and the damage rate by 2.44%. The equipment design meets the overall design requirements, and all experimental indicators meet national and industry standards. This provides a reference for the optimization and improvement of the soil-crushing device and the structure of the Astragalus membranaceus harvester.

期刊论文 2024-05-01 DOI: 10.3390/agriculture14050701

Aiming at the problems of coastal ecological damage and low yield of mudflat aquaculture caused by the invasion of M. alterniflora, in order to improve the operational efficiency of mudflat wet and soft ground, and to promote the ecological balance and the development of coastal agriculture, a walking device with twin spiral propellers for muddy wet and soft ground was designed. Using EDEM simulation software to simulate and analyze, the discrete element model of muddy soil particles is established to analyze the interaction mechanism with the spiral propeller and the operation propulsion effect, and it is concluded that the spiral propeller will not produce congestion phenomenon during the operation; data are collected through several simulation tests, and the optimal parameter design of the spiral propeller structure is derived from the response surface analysis, and the spiral propeller is designed to operate at a speed of 2.416 mph in the simulation with the optimal parameter of structural design. The field test shows that the optimal height of the spiral blades is 50 mm, the total length of the drum is 2,970 mm, the helix angle of lift is 30 degrees, the pitch is 453 mm, and the propelling speed is 2.36 m/s. The data collected through several simulation tests are used to find the optimal parameter design of the spiral propeller structure, and the simulation speed of the spiral propeller in the optimal structural design parameter is 2.416 m/s.

期刊论文 2024-01-01 DOI: 10.35633/inmateh-72-66 ISSN: 2068-4215
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